State-of-the-Art Manufacturing at MIDC Mahape

B-Flute · 1400mm Width · Imported

Electric heating with gimbal transmission and shaftless electric mill roll stand. Integrated computerised sheet cutter with slitter. Primary high-capacity corrugator for standard B-Flute corrugated board — the backbone of industrial transit box production.

E-Flute · 1200mm · 86 Flutes/300mm · Imported

86 flutes per 300mm with 1.4mm flute height and computerised electric heating controls. Produces high-density E-Flute board for thin-wall retail and gift packaging where a smooth, printable outer surface is critical.

Single Corrugated · CNC Controlled

Computerised controls cut corrugated sheets to exact client-specified dimensions with high repeatability across production runs. Eliminates manual measurement variance and ensures dimensional consistency across large orders.

Multi-Layer Adhesive Bonding

Applies precisely metered adhesive to bond multiple corrugated layers together. Uniform adhesive coverage is critical for achieving the rated bursting strength in 3-ply, 5-ply, 7-ply and 9-ply multi-layer construction.

Precision Fold Lines

Creates precise, clean fold lines across corrugated board enabling accurate box assembly. Consistent scoring depth ensures boxes fold squarely and maintain dimensional tolerance from assembly through to final delivery.

Chain Feed Model · Single-Pass

Performs printing, slotting, and creasing in a single continuous production pass. Reduces handling between processes, maintains print registration across long runs, and maximises throughput for standard corrugated box orders.

Chain Feed Model · High Precision

Combines high-precision die-cutting, slotting, and multi-colour printing in one machine. Used for complex die-cut carton shapes, branded packaging with tight print tolerances, and custom handle or window configurations.

Wire Stitching · Box Flap Reinforcement

Applies wire stitching across box flaps for maximum structural durability. Essential for heavy-duty industrial cartons, pallet boxes, and large-format packaging where adhesive bonding alone is insufficient.

40×56 Format · Custom Steel Dies

Cuts and creases corrugated board using precision custom-shaped steel dies. Produces handle holes, ventilation slots, display windows, and complex die-cut shapes with exact repeatability across the entire production run.

Plastic Strap · Auto-Bundle

Automatically bundles finished carton stacks with plastic strapping for transit. Consistent strap tension across every bundle prevents carton deformation during warehousing and load shifting during shipping.